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Strategic Business Unit

Structural Castings

Description

Leading manufacturer of air and vacuum melt investment castings in superalloys and stainless steel. Serving aerospace, industrial gas turbine and commercial markets. In-house CNC machining.

Materials

Stainless steels
PPT hardening & duplex stainless steels
Carbon & low alloy steels
Cobalt base and nickel base alloys
Tool steels
Monels

Principal markets

Valve
Pumps
Industrial gas turbine
Medical
Automotive
Food processing equipment
Power tools
Energy (oil field equipment)
Fuel Cells
Aerospace structurals

Capacity

18" x 18" x 18" envelope
Up to 165lb casting weight
600lb Airmelt, 100 & 300lb vacuum furnaces
160,000 sq. ft. manufacturing area

Technology

Air and vacuum melt investment castings
'SPAL' melting process
Solidification modelling
Two graduate metallurgical engineers on staff

Facilities

Complete NDT facilities in-house
'THERMOJET' prototyping in-house
Complete CNC machining facility

Accreditations

ISO 9001 - 2000
Siemens Westinghouse, Honeywell, Tyco, Dresser, Harley Davidson, Black & Decker, Johns Manville, Swagelok
NADCAP certification

Engine structural components (Cast) for the Aerospace market
Turbine airfoils (Cast) for the Aerospace market
Rings and discs (Cast) for the Aerospace market
IGT Turbine airfoils (Cast) for the Industrial gas turbine market
IGT Cast structural components (Cast) for the Industrial gas turbine market
IGT Turbine rings and discs (Cast) for the Industrial gas turbine market
Pump and valve castings (Cast) for the Petrochemical market
Turbocharger turbine wheels (Cast) for the Specialist automotive market
Turbocharger impeller wheels (Cast) for the Specialist automotive market
Airframe brackets and components (Cast) for the Aerospace market
Heat shield and seal segments (Machined) for the Aerospace market
Petrochem castings (Cast) for the Petrochemical market
IGT Turbine blades (Cast) for the Industrial gas turbine market